Processes used to manufacture medical devices Full-time JobMay 12th, 2022 at 06:23 Financial Services Basildon 160 views
Machines for the Manufacture of Face Masks
With our fully automated production machines for respirators, we help to significantly reduce the risk of infection. The mask machines ;for FFP2/N95 and surgical masks developed by us in compliance with hygiene guidelines stand for quality and safety. All process steps are available, from feeding the filter material, folding, welding, shaping, and cutting the masks to all work steps that are important for the production of mouth and nose protection. A packaging module and a modular cleanroom enclosure can be integrated as an option.
Production plant for medical-surgical masks
Fully automatic production line for the manufacture of medical-surgical masks. The production process includes feeding the filter material, folding and pressing, feeding the nasal bridge clips, shaping and cutting the masks, and welding the ear bands. Our production line is particularly suitable for the manufacture of three-layer disposable masks and offers a throughput of up to 100,000 pieces/day. One-man operation is possible due to an integrated intelligent operating system.
Surgical mask production line
The automated N95/FFP2 mask production line integrates mask forming, edge pressing, cutting, ear band welding, nose clip loading, and printing. Automated ultrasonic equipment is used for mask forming and manufacturing. Only 1-2 machine operators are required for an entire production line.
What is a mask folding machine?
Mask folding machine is also known as a cotton folding machine. As the name suggests, it is mask folding. What is a mask folding machine? This should not be explained more. It should be known that the mask should be folded and packed. The meaning of folding is to reduce the volume of the mask and save unnecessary resources.
Mask folding machine is an emerging industry based on the rise of the mask Market in the twenty-first Century. The mask folding machine can make the folding process of the mask more simple and smooth. Mask folding machines can be said to replace the manual folding mask machine in the twenty-first Century, reducing costs and improving work efficiency for businesses and businesses. The efficiency of the folding machine can reach 2500-3000 pieces per hour, which is a breakthrough point in the mask industry. The mask folding machine is very efficient and has high quality and high performance-price ratio. We should keep pace with the times. ;
Industrial-Grade KF94 Mask Making Machine
If you're on the lookout for a professional-quality KF94 Mask Machine, you're in the right place! We produce fully automated machines with industrial-level specs to help businesses automate and scale their mask-making processes. Our machines are fully operational with just one person so you can greatly cut down on the number of people needed to produce the same number of KF94 masks. ;
Adopt computer PLC programming control, servo drive, high degree of automation, multiple language system, one key switch, one person can operate more than one machine
Ultrasonic Embossed Stitching
Optional fabric deflection system, automatic alignment, and deflection, no manual debugging, so that the equipment in high-speed operation, more stable
Integral Folio Plate
Folding plate with integral design, easy to adjust, as well as troubleshooting, can be quickly recovered
Four-Page Flip Mechanism
Sheet metal forming + stepper-driven flip mechanism with four-page flip to increase flip speed and improve production efficiency
Internal Folding Ear Device
Adopting a cold-pressing folding ear structure, the outer ear band of the mask is folded into the inner ear by rolling, which is convenient for independent packaging and application with a packaging machine, the folding ear effect is beautiful and stable.
JX-95P1 Full Automatic Cup Mask Machine
N95 Cup mask machine, full name is automatic high-speed N95 face mask production line, used to produce N95 face masks or N95 masks in mass production.
1. Integral design, from raw material loading, mask cup body shaping-welding-stamping, automatic nose bridge welding, automatic printing logo, automatic earloop spot welding / stapling, automatic punching edge, automatic breathing valve welding, and other processes are automatically completed, so as to achieve automatic mask finished products, the whole machine to achieve automation.
2. Constant temperature induction sticks nose bridge strip, smooth incision, no damage on the surface, strong fitting.
3. Automatic printing logo, efficient and fast, clear pattern.
4. Automatic two-way earloop installation, adjustable length, firm, and string tension.
The fully automatic production line is designed for processing cup-style respirators which may achieve a very close facial fit and meet N95/KN95/FFP2/FFP3 higher levels of filtering efficiency of airborne particles.
How many kinds of Cosmetic Machinery are there?
Cosmetic machinery is a necessity for a cosmetics factory. There are many types of them, but they all have one thing in common, that is, they are all used in the production of cosmetics. Including vacuum emulsifiers, liquid filling machines, paste filling machines, perfume-making machines, perfume freezers, lipstick production lines, pressed powder production lines, etc. ; ;
A vacuum emulsifier refers to the mechanical equipment that stirs and shears the material and finally achieves the emulsification effect. It is the leading equipment and core machine of a cosmetics factory and the lifeblood of a cosmetics enterprise. It is mainly used in the production of creams, lotions, essences, hand creams, skin creams, body lotions, facial cleansers, and other products. In addition, vacuum emulsifiers can also be applied to daily chemicals and pharmaceuticals. It can be regarded as multi-functional cosmetic machinery and equipment. It is also an entry choice for a cosmetics company.
A liquid filling machine refers to cosmetic machinery and equipment for filling, sealing, and packaging liquid cosmetics. The machine has several filling heads to infuse liquid cosmetics into bottles and other packaging materials through hoses. Some liquid filling machines are equipped with a tail sealing machine, which will seal the bottom immediately after filling and implement one-stop production of cosmetic machinery and equipment.
The perfume-making machine and the perfume refrigerator are used for perfume production, which can mix, stir, freeze and filter perfume. The volume of the perfume machine is relatively small compared to the vacuum emulsifier mixer.
Medical device manufacturing: Best practices, applications, and regulations
The term medical device covers an extensive range of applications from tongue depressors and latex gloves to x-ray machines and further to custom hearing aids and biomedical implanted devices such as heart valves. Traditional manufacturing processes including CNC machining and injection molding are typically used for the many existing medical devices such as prosthetics, surgical tools, and general equipment/tools used by medical professionals.
The field of Medical Products Making machines ;is rapidly growing and, given the advantages offered by additive manufacturing – highly customizable geometry, low cost, and a wide variety of possible materials – these processes are well suited to fill the demand for the emerging needs of medical device manufacturing.
Processes used to manufacture medical devices
Whether additive manufacturing or traditional manufacturing processes is the best solution for medical devices depends on a number of factors including overall schedule and application. ;
In general, traditional manufacturing processes such as CNC machining or injection molding are best suited for higher volume parts because of the higher start-up costs and longer lead times for tooling. Additive manufacturing is better suited for unique or low-volume parts as well as prototypes or proof-of-concept designs.
Applications for Medical Products Making Machine
There's a wide range of applications for Medical Products Making Machine given the broad category of products classified as medical devices – from tongue depressors and latex gloves to x-ray machines and further to custom hearing aids and biomedical implanted devices such as heart valves. ;